15KW TQG, All Models and Variants

[LuckeyD]

15KW TQG, All Models (MEP-804A & MEP-804B) and Variants

Attached are the basic manuals used with the 15 KW TQG Generator models and variants. The MEP 804A had issues with the Isuzu engine support after almost 20 years in service. PM-MEP decided to replace the engine and used a Yanmar engine. The original A model was just renamed the B model. The difference is the engine, glow plugs on the schematic, and a relay connection, and data plate with gen info. Everything else remained the same. All manuals cover all models with exception of the engine manuals. The DRS is a Variant with parts available from DRS for their changes. I recommend down loading the military books for this military generator.

LO 9-6115-643-12 dated 2008
LUBRICATION ORDER FOR:
GENERATOR SET, SKID MOUNTED, TACTICAL QUIET:
15 kW, 50/60 Hz, MEP-804A, (NSN: 6115-01-274-7388
15 kW, 50/60 Hz, MEP-804B (NSN: 6115-01-530-1458
15 kW, 400 Hz, MEP-814A (NSN: 6115-01-274-7393)
15 kW, 400 Hz, MEP-814B (NSN: 6115-01-529-9494)

TM 9-6115-643-10 dated 2010
OPERATORS MANUAL FOR:
GENERATOR SET, SKID MOUNTED, TACTICAL QUIET:
15 kW, 50/60 Hz, MEP-804A, (NSN: 6115-01-274-7388
15 kW, 50/60 Hz, MEP-804B (NSN: 6115-01-530-1458
15 kW, 400 Hz, MEP-814A (NSN: 6115-01-274-7393)
15 kW, 400 Hz, MEP-814B (NSN: 6115-01-529-9494)

TM 9-6115-643-24 dated 2008
UNIT, DIRECT SUPPORT, & GENERAL SUPPORT MAINTENANCE MANUAL FOR:
GENERATOR SET, SKID MOUNTED, TACTICAL QUIET:
15 kW, 50/60 Hz, MEP-804A, (NSN: 6115-01-274-7388
15 kW, 50/60 Hz, MEP-804B (NSN: 6115-01-530-1458
15 kW, 400 Hz, MEP-814A (NSN: 6115-01-274-7393)
15 kW, 400 Hz, MEP-814B (NSN: 6115-01-529-9494)

TM 9-2815-254-24 dated 1993 wc#1
UNIT, DIRECT SUPPORT & GENERAL SUPPORT MAINTENANCE INSTRUCTIONS for (MEP-804A) DIESEL ENGINE MODEL C-240PW-28 4 CYLINDER 2.4 LITER (NSN: 2815-01-350-2207)

TM 9-2815-254-24P dated 2009
UNIT, DIRECT SUPPORT & GENERAL SUPPORT MAINTENANCE INSTRUCTIONS for (MEP-804A) DIESEL ENGINE MODEL C-240PW-28 4 CYLINDER 2.4 LITER (NSN: 2815-01-350-2207)

TM 9-2815-538-24&P dated 2009
FIELD & SUSTAINMENT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST FOR:
(MEP-804B) YANMAR DIESEL ENGINE 4TNV84T-DFM 4 CYLINDER 2.0 LITER (NSN 2815-01-538-4257)

 

[LuckeyD]

Power Units (Gens on trailers)

PM-MEP combined most power units into one manual.

 

[LuckeyD]

Electrial Information.

15 KW Schematics & Wire Diagram Booklet. The schematic booklet holds all schematics, adjustments, and a section on how it works, put together from the factory, ARMY engineers, and field professionals who worked the equipment for 20 + years.

VR Fuse 15, 30 & 60
Recommend Design Upgrade for the 15, 30 and 60 kW TQG Sets.

15-60 KW P.S.
Magazine Article with more information on the VR Fuse upgrade.

MEP-804A Model A5 GCU ADJ.
Governor Control Unit, (GCU) Adjustment.

MEP-804A Starter Problem
Information about a known Starter problem for the MEP-804A.

MEP-804B (Yanmar) Speed Control adj.
Information on the Speed Control (Injector Pump) Adjustment.

MEP-804B Battery Charging System Issue
Information on a known Battery Charging System Problem.

Plastic Relay Test
Explanation on how to test the plastic relays in the control panel, made simple.

S1 Circuit Schedule
Simple diagram of the S1 (Start Switch) contacks made in all the different positions.

S1 Switch-Mark-3
Technical information on the S1 (Start Switch) version #3

 

[Guyfang]

Technical Bulletins

TB 9-6115-643-13 dated 1992
OPERATOR, UNIT AND DIRECT SUPPORT MAINTENANCE MANUAL FOR THE WINTERIZATION KIT
(NSN: 6115-01-477-0566)

TB 9-6115-643-24
WARRANTY PROGRAM FOR GENERATOR SET, TACTICAL QUIET 15 KW, 50/60 AND 400 HZ MEP-804A, MEP-804B, MEP-814A AND MEP-814B

 

[Guyfang]

The parts listing, as of July 2022. It includes part information not in the manuals.

 

[Guyfang]

The work shop books assist the DIY folks.

 

[Guyfang]

DRS Digital 15KW 936-35001
The term Digital TQG refers to a TQG generator set that has been modified by replacing the control box with a retrofit control box that adds CAN bus monitoring and control, Modbus monitoring and control, MicroGrid capability, remote start/stop and load dependent start/stop.

 

[Guyfang]

Power Units (PU), Power Plants (PP) and Trailers that are used to transport the MEP-804A & MEP-804B

TM 9-6115-661-13&P dated 2009
TECHNICAL MANUAL OPERATOR AND FIELD MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST FOR:
POWER UNIT, DIESEL ENGINE DRIVEN, 2 1/2 TON TRAILER MOUNTED, 15 kW, 400 Hz
PU-800 (NSN: 6115-01-317-2137)
PU-800A (NSN: 6115-01-565-0929)

1 TON TRAILER MOUNTED, 15 kW, 50/60 Hz
PU-801 (NSN: 6115-01-319-9033)

LIGHT TACTICAL TRAILER MOUNTED, 15 kW, 50/60 Hz
PU-801A (NSN: 6115-01-413-3821)
PU-801B (NSN: 6115-01-565-0874)

2 ½ TON TRAILER MOUNTED, 15 kW, 50/60 Hz
PU-802 (NSN: 6115-01-317-2138
PU-802A (NSN: 6115-01-565-1576)

POWER PLANT, DIESEL ENGINE DRIVEN, 2 ½ TON TRAILER MOUNTED, 15 kW, 400 Hz
AN/MJQ-39 (NSN: 6115-01-299-6034)
AN/MJQ-39A (NSN: 6115-01-565-0701)

1 TON TRAILER MOUNTED, 15 kW, 50/60 Hz
AN/MJQ-48 (NSN: 6115-01-540-8433)

LIGHT TACTICAL TRAILER MOUNTED, 15 kW, 50/60 Hz
AN/MJQ-48A (NSN: 6115-01-540-9465)
AN/MJQ-48B (NSN: 6115-01-565-0691)

TM 9-2330-202-13&P dated 2011
OPERATOR AND FIELD MAINTENANCE MANUAL INCLUDING REPAIR PARTS & SPECIAL TOOLS LIST FOR:
TRAILER, CARGO, 3/4-TON, 2-WHEEL
M101A1 (2330-00-898-6779)
M101A2 (2330-01-102-4697)
M101A3 (2330-01-372-5641)
TRAILER, CHASSIS, 3/4-TON, 2-WHEEL
M116A1 (2330-00-898-6780)
M116A2 (2330-01-101-8434)
TRAILER, CHASSIS, 1-TON, 2-WHEEL
M116A3 (2330-01-359-0080)

TM 9-2330-205-13&P dated 2014
OPERATOR AND FIELD MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST FOR:
CHASSIS, TRAILER: GENERATOR, 2-1/2 TON
M200A1 (NSN 2330-00-331-2307)

TM 9-2330-392-13&P dated 2012
OPERATOR AND FIELD MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST FOR:
TRAILER, CARGO: TWO-WHEEL AND CHASSIS
M1101 (NSN 2330-01-387-5443)
M1102 (NSN 2330-01-387-5426)
CHASSIS (NSN 2330-01-387-5424)