Been a while since last update, so here it is!
I had read somewhere... and then promptly forgot... that the military sometimes will drain the fluids from both differentials and the transfer case.
I was reminded of this when my rear tire locked up and I found an impressive pile of scrap metal inside the bone dry rear differential.
The other part of the problem was I was so excited and impatient to get out and drive that I failed to stop myself & run through the steps to make sure the humvee was ready.
Reminder to all humvee newbies who are reading this... CHECK THE FLUID LEVELS IN YOUR TRANSFER CASE AND BOTH DIFFERENTIALS!!!! (and everywhere else for that matter!) Learn from my impatience and pain!!! Transfer case and front differential were also dry but did not have any damage (as far as I can tell).
The positive? I got to learn how to replace a rear differential... which positively sucks. But afterwards it is running - and running well.
Replaced both front seats with after-market seats which are much more comfortable than the square blocks of foam.
Replaced both rear seats with high-back versions of hmmwv seats. Was able to take the family out for a ride!
Also placed a rubber pad between the battery cover/seat mount plate and the batteries just to ensure no contact so the passenger doesn't get a nasty surprise (although it seems there was plenty of clearance).
I ran into temporary issues with insurance but they have been worked out so vehicle is completely street legal and I use it often!
Current problems/projects: hmmwv likes to jump into limp mode. Stopping and restarting resets it but I'm using y'all's knowledge to troubleshoot the problem. Also troubleshooting windshield washer fluid motor and looking at rearview visibility options.
Thank y'all for your help and knowledge!